I'm not real savvy with this stuff, but you said (I think?) that with a mech gauge that you are not seeing any boost. Maybe I missed it but have you ran it without the BOV. I would block it off and check to be sure if you havent already. Could you have a different issue. If it's not building boost with a rap of the throttle, something seems wrong.
Granted, I haven't read all 23 pages.
Plus, I have no hands on experience but if the procharger is geared and pullied correctly, shouldn't you see boost with BOV eliminated?
Just trying to help. Best of luck